GTI MEDICAL CAPABILITIES

Nitinol Processing

GTI Medical has a long history of working with Nitinol tubes and plates, a unique alloy of Nickel and Titanium known for its superelastic and shape memory properties. With [X] years of expertise in Nitinol processing, GTI has become a leader in delivering comprehensive solutions for the Nitinol medical device industry.

Nitinol processing, including laser cutting, welding, and electropolishing, is a core service for GTI, which meets the stringent demands of the cardiovascular, neurovascular, endovascular, peripheral vascular, orthopedic, spinal, urology, and dental fields.

1

Laser cutting

Using advanced laser technology, GTI ensures precision manufacturing of Nitinol components. Nitinol laser cutting allows for the intricate and delicate designs needed in medical devices. The precision and accuracy of laser manufacturing are essential for producing components that meet the rigorous standards of the medical industry.

 

2

Laser welding
Laser welding is another critical process GTI offers for Nitinol devices. Laser welding of Nitinol requires specific expertise due to the alloy’s unique characteristics. Our laser welding capabilities allow for smooth joining of Nitinol parts, ensuring structural integrity without compromising the material’s properties, such as flexibility and shape memory. This process is essential in creating durable, reliable medical devices.

3

Electropolishing and surface treatments  
Surface finish is a vital aspect of any medical device. GTI provides electropolishing and other surface treatments that enhance the biocompatibility and corrosion resistance of materials such as Nitinol, stainless steel, titanium, and others.

4

Shape setting and heat treatment   
Shape setting is a key step in Nitinol processing. Nitinol’s shape-memory property allows it to return to its predetermined shape when exposed to a specific temperature.

5

Austenite finish temperature (Af) testing and reporting
One of the key properties of Nitinol is its ability to undergo a phase transformation between martensite and austenite phases. The Austenite finish temperature (Af) is crucial for determining the working range of Nitinol devices.

6

In-house design and manufacturing of mandrels and fixtures
GTI has the in-house capability to manufacture mandrels and fixtures used in the processing of Nitinol devices. This ensures tight control over the entire manufacturing process, from initial design to final production, and allows us to customize fixtures to meet the specific needs of each project.

GTI Medical’s extensive expertise in Nitinol processing and the highest-quality manufactured products make GTI a trusted partner for medical device manufacturers worldwide. Our comprehensive capabilities, from laser manufacturing and welding to shape setting and Af testing, enable us to meet the unique demands of the medical device industry. All work is performed to ISO 13485 and ISO 9001 standards.

What does Nitinol processing and treatment include?

GTI performs laser cutting, laser welding, shape-setting, electropolishing, Af testing, and precise processing of Nitinol to optimize its unique advantages and supply high-quality medical components.

What are the advantages of Nitinol in the medical device industry?

Nitinol is an advanced alloy with shape-memory and superelastic properties. It can return to its original form after deformation, enabling dynamic designs in small, precise components.

Which production stages is Nitinol processing intended for?

Nitinol processing is suitable for the post-laser-cutting stage of Nitinol components and includes heat treatment, shape-setting, electropolishing, cleaning, and final preparation for medical use.

What is shape setting and how is it performed?

Shape setting is a thermal process in which Nitinol is heated to the appropriate temperature inside a dedicated mandrel. This defines the “memory shape” to which the component returns when heated to a certain Af temperature.

How does GTI ensure quality and durability?

GTI maintains strict control of heat treatment conditions, alloy structure, and component geometry, resulting in high performance, structural stability, and long‑term durability.

Can Nitinol processing be integrated with other technologies?

Yes. GTI integrates Nitinol processing with laser cutting, laser welding, electropolishing, and additional finishing steps to provide a complete solution.

Does GTI offer engineering support?

Yes. GTI’s engineering team supports customers from development to process validation, including designing fixtures for shape setting and ensuring regulatory and functional compliance.

How can I request information or a quotation?

Contact GTI Medical via the website, phone, or email for professional guidance and a tailored proposal.

contact us

    info@gti-medical.com
    09-7667772

    29 Yad Harutzim Street, Building 6, 1st Floor
    Poleg Industrial Zone
    Netanya 4250529
    Israel

    GTI Medical is a global provider of advanced microfabrication and precision laser solutions for the medical, defense and aerospace industries.
    We specialize in precision laser cutting, laser welding, nitinol machining, electropolishing, passivation and cleanroom assembly, providing high-performance manufacturing to ISO 13485 and ISO 9001 standards—from prototype to full-scale production.